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Driving manufacturing excellence at dsm-firmenich with AI and standardized PI Server data

Jens Tuexen, Integration & Project Manager at dsm-firmenich presented a case study on how to drive manufacturing excellence by using standardized data from the PI System and the AI powered Smart Search functionality from Shiftconnector® at the AVEVA World 2024 event in Paris, France.

Achieving Operational Excellence

dsm-firmenich has significantly enhanced its manufacturing efficiency and operational excellence by integrating standardized PI Server data with the Plant Process Management Software Shiftconnector. Spearheaded by Jens Tüxen, this initiative focuses on the implementation of AVEVA PI Server and Asset Framework, establishing a robust Operations Data Layer (ODL) that supports 3,500 users globally. This standardized data platform enables real-time data contextualization and performance tracking, significantly improving Overall Equipment Effectiveness (OEE) across various manufacturing processes.

Seamess Collaboration with Siftconnector

The integration of Shiftconnector® with the PI System has been pivotal in this transformation. Shiftconnector contextualizes process data from the PI Server, facilitating seamless communication and collaboration among shift teams. This integration has streamlined troubleshooting, root cause analysis, and onboarding processes, preserving and contextualizing operational knowledge. The AI Suite further supports industrial workers in making informed decisions, driving continuous improvement in both batch and continuous operations.

Key Takeaways:

  • Standardized Data Platform: The implementation of the AVEVA PI Server and Asset Framework has created a unified data platform, enhancing data accessibility and consistency across the organization.

  • Enhanced OEE Tracking: Utilizing the OEE KPI, dsm-firmenich has achieved significant improvements in equipment effectiveness, leading to optimized production processes.

  • Shiftconnector Integration: Shiftconnector enriches PI data with loss reason codes and root cause information, digitizing shift documentation and enhancing shop floor collaboration.

  • AI Assistant: The Shiftconnector AI aids in troubleshooting, root cause analysis, and onboarding, preserving operational knowledge and supporting workforce efficiency.

The original content could be found at AVEVA online.

About dsm-firmenich

dsm-firmenich is a global leader in nutrition, health, and beauty, formed by the merger of dsm and firmenich. With a combined revenue of over €12 billion and a workforce of approximately 30,000 employees, the company is dedicated to bringing progress to life through innovative solutions. dsm-firmenich operates at the intersection of essential, desirable, and sustainable, addressing some of the world's most pressing challenges with cutting-edge science and technology.

About Jens Tuexen

Jens Tuexen is Integration & Project Manager at dsm-firmenich, with a background in Operational Excellence. He played a pivotal role in the global implementation of the performance management solution and OEE KPI tracking system based on the AVEVA PI Asset Framework. Jens's expertise in integrating standardized data platforms and Shiftconnector has been instrumental in driving manufacturing excellence at dsm-firmenich.

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